3D Package




Product Overview
 
The need for high density, high performance, and cost effectiveness has sped up the deve-lopment of System on a Chip (SoC) and System in a Package (SiP). The most current assembly technology is the Multi-chip module (MCM) package. It integrates different func-tions of chips such as microprocessors, memory, logic, optic ICs and capacitors, onto mini-substrates, instead of placing individual packages onto a large PCB (also known as second level package).



Application
 
ASE's MPBGA (Multi Package Ball Grid Array) utilizes the MCM assembly method. It employs the latest IC packaging technology for high-density products. The electrical and thermal performance and the affordability of the MPBGA package enable system designers to integrate several devices (Known Good Die) onto a single IC package. ASE has begun volume production since Q1 of 2002.

The integration of several semiconductor technologies onto a single MPBGA package offers excellent advantages for many applications where size, weight, electrical performance and board density are critical requirements. The high-speed performance and improved thermal capability of the MPBGA package are also excellent for personal computering, networking, graphic chips, data communication, consumer IC and telecommunication, analog/digital, ASIC and memory applications.



Features
 
Known good die
Reduced size and weight
Improved Silicon efficiency
Reduced signal delay & noise
Lower power consumption
Enhanced speed & bandwidth
Excellent electrical performance by shrinking the board level interconnection into a package level
Customized-design of substrate routing
Space savingSystem integration



Reliability
 
Package Level
 
MPBGA (31x31 PBGA+12x12 CSP)
MSL JEDEC level 3 30°C/60%, 192 hours, IRx3, 220C
PCT 121°C/100%/2 atm, 168 hours
TCT -65°C~150°C, 1000 cycles
HAST 150°C 1000 hours
HTST 85°C/85% 100 hours
 
Lead Free Capability (Q3/2002 ready)
MSL JEDEC level 3 30°C/60%, 192 hours, IRx3, 260C
PCT 121°C/100%/2 atm, 168 hours
TCT -55°C~125°C, 1000 cycles
HAST 150°C 1000 hours
HTST 85°C/85% 100 hours
 
Board Level
 
MPBGA (35x35 PBGA+12x12 CSP)
Temp cycle -40°C~125°C No failure 702 cycles (W/O under fill)
Temp cycle -40°C~125°C No failure 1300 cycles (W/O under fill)
Bending 1mm deflection/1Hz 63.2% failed 272200 cycles (W/O under fill)
Drop 1m Height 100 drops no failed between CSP
 
SPBGA (45x45 SPBGA)
Temp cycle -40°C~125°C No failure on 1st layer until 868 cycles
    No failure on 2nd layer until 950 cycles
    No failed on 3rd layer until 2044 cycles



Design Rule
 
Item Criterion
Mold edge to package edge 1 mm min.
Mold edge to CSP edge 0.3 mm min.
CSP edge to package edge 0.1 mm min.
Passive component to package edge 1 mm min.
Fiducial mark for SMT 0.5 mm min.
No. of fiducial mark 2N-1 (N: No. of CSP)
Position of fiducial Mid-point of two point should be package center
Solder ball edge to package edge 0.6 mm min. (CSP package)



Performance
 
Electrical Characterization (Contact ASE R&D for details.)
 
Thermal
 
Stack Package BGA (SPBGA)
Pkg size 45x45 mm
Pitch 1.0 mm
DIE#1 300x300 mil
DIE#2 300x300 mil
DIE#3 400x400 mil
Substrate (layers) 4L/2L/4L
Substrate thickness 0.56/0.56/0.56 mm
PCB Conditions (JEDEC JESD51-7)
PCB layers 4L
PCB dimensions 101.6x114.3 mm
PCB thickness 1.6 mm
 
Simulation Conditions
Power dissipation 10W/DIE#1,5W/DIE#2,5W/DIE#3
Ambient temperature 70°C
 
 
Multi Package BGA (MPBGA)
 
Package Conditions
Pkg type BGA484L/LBGA 124L
Pkg (BGA) size 35x35 & 31x31 mm
Pkg (LBGA) size 12x12 mm
Pitch BGA 1.0 mm/LBGA 0.8 mm
D6 300x300 mil
D6 346.5x346.5 mil
DDR (x2) 361.4x206.7 mil
Substrate (layers) 4L
Substrate thickness 0.36 mm
 
PCB Conditions (JEDEC JESD51-7)
PCB layers 4L
PCB dimensions 101.6x114.3 mm
PCB thickness 1.6 mm
 
Simulation Conditions
Power dissipation 3W/D6,1.5W/DDR
Ambient temperature 55°C
 



Standard Process/Materials
 
Wafer back grinding (Option)  
Wafer mount  
Wafer saw/clean  
2nd optical (Gate)  
Die attach A1 Epoxy: ABLESTIK 2100A; Substrate: BT resin
Epoxy cure  
Wire bond Gold wire: 99.99% Au
3rd optical (Gate)  
Mold M1 Compound: SUMITOMO-7720TA
Post mold cure  
Top side laser marking TECA white 460
Ball mount 63 Sn/37 Pb
Reflow  
Flux cleaning  
Singulation Sn/Pb or Sn/Cu
Testing  
Solder paste print No clean solder paste
Surface mount  
Reflow  
Under fill (Option) U1
Under fill cure (Option)  
Testing  
Final visual inspection (Gate)  
Packing Tray or tube



Package Offering
 
 
MPBGA (Multi Package BGA)
Pkg size Lead count A A1 b c e
D1 E1
31 31 484/696 2.26 0.4 0.5 0.56 1.0
31 31 433 2.51 0.6 0.75 0.56 1.27
35 35 484 2.51 0.6 0.75 0.56 1.27
 
 
MPBGA (Multi Package BGA)
Pkg size Lead count A A1 b c e
D1 E1
15 15 340 2.0 0.23 0.3 0.21 0.65
45 45 972 4.6 0.5 0.6 0.56 1.0



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